Set up, repair and maintain a Baader ba 192 fish filleting machine




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Set up, repair and maintain a Baader BA 192 fish filleting machine


Level

6

Credits

50


Purpose People credited with this unit standard are, for a Baader BA 192 fish filleting machine, able to: set the knives and cutting supports; adjust the transfer system, transfer flaps, belly guides, and aligning station; adjust bone and back guides; adjust chain and V-belt drives; adjust spike chains and sliding blocks; repair and maintain the mechanical and electrical systems; set up and run the test programme for step motors and tooling; and complete the trip documentation.
This unit standard is designed for people who are, or are intending to be, responsible for the operation of a seafood processing plant aboard a fishing vessel.


Subfield

Seafood

Domain

Seafood Vessel Operations

Status

Registered

Status date

18 July 2008

Date version published

18 July 2008

Planned review date

31 December 2013

Entry information

Open.

Accreditation

Evaluation of documentation and visit by NZQA and industry.

Standard setting body (SSB)

Primary Industry Training Organisation

Accreditation and Moderation Action Plan (AMAP) reference

0123

This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.
Special notes
1 Assessment against this unit standard will take place in a real or simulated situation. In either case, there must be a Safe Ship Management Plan, which complies with Maritime Rules Part 21.
2 Legislation which applies to this unit standard includes but is not limited to – Fisheries Acts 1983 and 1996, Health and Safety in Employment Act 1992, and their associated regulations.
3 Definition

Conversion factors are factors applied for the purpose of converting the weight of processed fish to green weight (the weight of the fish before processing or removal of any part), for the purposes of Quota Management. Conversion factors used will normally be those from the Fisheries (Conversion Factors) Notice 2005.
Elements and performance criteria
Element 1
Set the knives and cutting supports of a BA 192 fish filleting machine.
Performance criteria
1.1 Knives are set in accordance with the factory safety procedures.
1.2 The set knives are consistent with the normal operation of the machine, and in accordance with manufacturer’s instructions.
1.3 The set knives are consistent with the required conversion factor.
Element 2
Adjust the transfer system, transfer flaps, belly guides, and aligning station of a BA 192 fish filleting machine.
Performance criteria
2.1 Adjustments are carried out in accordance with the factory safety procedures.
2.2 Adjusted infeed conveyor chains are consistent with normal operation of the machine, and in accordance with manufacturer’s instructions.
2.3 Adjusted transfer system is consistent with the required conversion factor.
2.4 Aligning station is aligned to machine centre.
2.5 Adjusted transfer flaps and belly guides are positioned in accordance with manufacturer’s instructions.
Element 3
Adjust bone and back guides of a BA 192 fish filleting machine.
Performance criteria
3.1 Adjustments are carried out in accordance with the factory safety procedures.
3.2 Adjustments are carried out in accordance with the manufacturer’s instructions.
3.3 Adjustments are carried out to allow for wear.
3.4 Adjusted bone and backguides are at a height and level which is consistent with the required conversion factor.
Element 4
Adjust chain and V-belt drives of a BA 192 fish filleting machine.
Performance criteria
4.1 Adjustments are carried out in accordance with the factory safety procedures.
4.2 Adjustments are carried out in accordance with the manufacturer’s instructions.
4.3 Adjustments are carried out to allow for wear.
Element 5
Adjust spike chains and sliding blocks of a BA 192 fish filleting machine.
Performance criteria
5.1 Adjustments are carried out in accordance with the factory safety procedures.
5.2 Adjustments are carried out in accordance with the manufacturer’s instructions.
5.3 Adjustments are carried out to allow for wear.
Element 6
Repair and maintain mechanical systems of a BA 192 fish filleting machine.
Range chain drives, bearings, belt drives, bushes, back guides, bone guides, step motor belts, gearboxes.
Performance criteria
6.1 Repairs and maintenance are carried out in accordance with the factory safety procedures.
6.2 Repair by replacement is carried out in accordance with the manufacturer’s instructions.
6.3 Mechanical system parts are reconditioned to be consistent with manufacturer’s specifications.
Range chain drives, bearings, belt drives, bushes, back guides.
Element 7
Repair and maintain electrical system of a BA 192 fish filleting machine.
Range two of – A2C fish controller, angle encoder, speed transducer, proximity switch, magnetic switch, limit switch, step motor, step motor triggering, slot indicator.
Performance criteria
7.1 Repairs and maintenance are carried out in accordance with the factory safety procedures.
7.2 Electrical diagnostic tests are carried out in accordance with manufacturer’s instructions.
7.3 Indicators for the proper operation of the electrical system components are described in accordance with manufacturer’s instructions.
7.4 Repair by replacement is carried out in accordance with manufacturer’s instructions.
Element 8
Set up and run the test programme for step motors and tooling of a BA 192 fish filleting machine.
Range two of – head pusher, transfer flaps, flank flaps, pin-bone cutters, severing knives.
Performance criteria
8.1 The test programme for the step motors and tooling is set up and run in a manner consistent with the factory safety procedures.
8.2 The test programme for the step motors and tooling is set up and run in a manner consistent with the manufacturer’s instructions.
8.3 The test programme operates in accordance with manufacturer’s instructions, and indicates normal operation of the machine.
Element 9
Complete documentation for a BA 192 fish filleting machine.
Range may include but is not limited to – end of trip reports, machine log books, work lists, stores list, spare parts orders;

evidence is required for three types of documentation.


Performance criteria
9.1 Completed documentation is in accordance with company procedures.
9.2 Completed documentation is consistent with the trip, and the current status of the machine and its on board support system.
Please note
Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment.
Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards.
Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards.
Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements.
Comments on this unit standard
Please contact the Primary Industry Training Organisation standards@primaryito.ac.nz if you wish to suggest changes to the content of this unit standard.

Ó New Zealand Qualifications Authority 2016


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