Qw-483 suggested format for procedure qualification records (pqr)




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QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)

Record of the Actual Conditions Used to Weld Test Coupon








Company Name

     

Procedure Qualification Record No.

     

Date

     

WPS No.

     

Welding Process (es)

     

Types (Manual, Automatic, Semi-auto)





JOINTS (QW-402)




     




Groove Design of Test Coupon (sketch, figure or reference)

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)












BASE METALS (QW-403)

POST WELD HEAT TREATMENT (QW-407)




Material Specification

     

Temperature

     




Type or Grade or UNS Number

     

Time

     




P No.

   

Group No.

   

to P No.

   

Group No.

   




Other

     




Thickness of Test Coupon

     







     




Diameter of Test Coupon

     







     




Maximum Pass Thickness

     










Other

     

GAS (QW-408)










Percent Composition




FILLER METALS (QW-404)




Gas (es)

(Mixture)

Flow Rate




Layer (combination welds)

1




2




3




Shielding

     

     

     




SFA Specification

     




     




     




Trailing

     

     

     




AWS Classification

     




     




     




Backing

     

     

     




Filler Metal F No.

     




     




     




Other

     

     

     




Weld Metal Analysis A No.

     




     




     



















Size of Filler Metal

     




     




     










Filer Metal Product Form

     




     




     




ELECTRICAL CHARACTERISTICS (QW-409)




Supplemental Filler Metal

     




     




     




Current

     

Electrode Flux Classification

     




     




     




Polarity

     

Flux Type

     




     




     




Amps

     

Volts

     

Flux Trade Name

     




     




     




Tungsten Electrode Size

     

Weld Metal Thickness

     




     




     




Transfer Mode for GMAW (FCAW)

     

Other

     




Other

     




     




     




     

POSITION (QW-405)







Position of Groove

     










Weld Progression (Uphill, Downhill)

     




TECHNIQUE (QW-410)




Other

     




Travel Speed

     




String or Weave Bead

     




Oscillation

     

PREHEAT (QW-406)

Multipass or Singles Pass (per side)

     

Preheat Temperature

     




Single or Multiple Electrodes

     

Interpass Temperature

     




Other

     

Other

     

























QW-483 (Back)







PQR No.

     




Tensile Test (QW-150)




Specimen

No.


Width

Thickness

Area

Ultimate

Total Load



Ultimate

Unit Stress



Type of Failure & Location

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     







Guided Bend Tests (QW-160)




Type and Figure No.

Result

     

     

     

     

     

     

     

     

     

     

     

     

     

     







Toughness Tests (QW-170)




Specimen Number

Notch Location

Specimen Size

Test

Temperature



Impact Values

Drop Weight Break













Ft-lb or J

% Shear

Mils (in.) or mm

(Yes/No)

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

Comments

     







Fillet Weld Test (QW-180)




Result- Satisfactory: Yes

     

No

     

Penetration into Parent Metal: Yes

     

No

     




Macro - Results

     



Other Tests





Type of Test

     

Deposit Analysis

     

Other

     







Welders Name

     

Clock No.

     

Stamp No.

     

Tests Conducted by

     

Laboratory Test Number

     
















We certify that statements made in this record are correct and that the test welds were prepared, welded, and tested in accordance with the

Requirements of Section IX of the ASME Boiler and Pressure Vessel Code




Manufacturer or Contractor

     







Date

     

Certified By

     





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